Correct and fast tool setting is a key step in CNC lathe processing, which directly affects the accuracy and efficiency of processing. Here are some suggestions to help you set tools correctly and quickly on your CNC lathe:
1. Choose the right tools:
CNC lathes use appropriate tool setting tools. CNC lathes usually have longer tool setters or tool detectors to ensure their accuracy and stability.
2. Preparation work:
Clean the CNC lathe workbench to ensure that there are no debris or chips to avoid affecting the accuracy of tool setting.
Make sure CNC lathe cutting tools and tool setting tools are in good condition and not damaged or worn.
3. Select the appropriate tool setting point:
Select a tool setting point on the CNC lathe workpiece that is easy to measure and record. CNC lathes usually choose the center point or edge point of the workpiece.
4. Manual rough tool setting:
CNC lathes use manual operation to perform preliminary rough tool setting by moving the tool close to the workpiece to ensure that the tool is roughly close to the tool setting point.
5. Set tool coordinates:
In the CNC lathe CNC system, the initial coordinates of the tool are set to ensure that the CNC lathe tool setting tool accurately reflects the actual tool position.
6. Automatic tool setting:
CNC lathes use the automatic tool setting function of the CNC system to select a suitable tool setting instrument for tool setting. This typically involves automatically moving the tool to a tool setting point, measuring the tool position via a CNC lathe instrument, and then the system calculates and updates the tool coordinates.
7. Check and adjust:
After the tool setting is completed, conduct a check to ensure that the CNC lathe tool is accurately located at the tool setting point. If necessary, manual fine-tuning or automatic tool setting can be performed again.
8. Record the tool setting deviation:
Record the coordinate deviation after tool setting in the CNC lathe CNC system, which will help subsequent processing operations.
9. Verify the tool setting results:
The CNC lathe performs some simple processing operations, such as trial cutting, to verify the accuracy and stability of the tool setting.
10. Regularly check and recalibrate the tool:
During the CNC lathe processing process, regularly check the CNC lathe tool wear and tool position, and recalibrate the tool when necessary to ensure continued processing accuracy.
Through the above steps, tool setting can be completed quickly and accurately on the CNC lathe, ensuring the smooth progress of subsequent processing operations.