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Heavy cutting of molds in machining center
Machining center mold re-cutting is a processing technology widely used in mold processing....
Machining center mold re-cutting is a processing technology widely used in mold processing. It is mainly used to process molds with complex shapes, high dimensional accuracy requirements, and high material hardness. Here are some key points about machining center mold re-cutting:
1. Wide application of workpieces with special shapes: The spindle of the machining center can perform straight or curved cutting on three coordinate axes, so it can produce molds with unique shapes, such as automotive molds, aviation molds and other complex shape designs.
2. Processing large workpieces: The machining center can work in different positions, allowing it to process workpieces larger than its own working area. At the same time, the machining center mold re-cutting can also perform a variety of different processes on the same workbench, which improves processing efficiency.
3. Processing technology with high repeatability requirements: The machining center uses automatic difference compensation function to eliminate tool wear, and completes many process flows in a short time, improving production efficiency. This is especially important for mold processing that requires high precision and high repeatability.
When performing mold re-cutting, you need to pay attention to the following points:
1. Choose the right tool: The choice of tool for machining center mold re-cutting has an important impact on processing quality and efficiency. The heavy cutting of the mold in the machining center should select the appropriate tool type and specifications according to the requirements of the workpiece material, machining accuracy and machining efficiency.
2. Set reasonable cutting parameters: The cutting parameters of the heavy cutting of the mold in the machining center include cutting speed, feed rate, cutting depth, etc. Reasonable cutting parameters should be set according to the workpiece material and tool characteristics to ensure the processing quality and efficiency.
3. Regularly check and maintain the machine tool: The accuracy and stability of the heavy cutting of the mold in the machining center have an important impact on the processing quality. The machine tool should be regularly checked and maintained, including cleaning, lubrication, tightening, etc., to ensure the normal operation of the machine tool.
In short, the heavy cutting of the mold in the machining center is an efficient and high-precision processing technology that is widely used in the field of mold processing. High-quality mold processing can be achieved by selecting suitable tools, setting reasonable cutting parameters and regularly checking and maintaining the machine tool.
Specification | unit | KD800 | Specification | unit | KD800 |
X axis | mm | 450 | Ball screw accuracy | Level C3 | |
Z axis | mm | 500 | Lead screw size | x:φ50 z: φ50 | |
Maximum turning diameter | mm | Φ950 | X motor | 23NM | |
turning diameter | mm | Φ850 | Z motor | 23NM | |
Spindle speed | rpm | 50-300 | Repeatability | mm | ±0.02 |
Spindle motor rated power | Kw | 22 | positioning accuracy | mm | ±0.04 |
Spindle diameter | mm | Φ180 | smallest positioning unit | mm | 0.001 |
Chuck model | hydraulic chuck | Dimensions (approx.) | mm | 3000*2800*2800mm | |
Turret specifications | Turret center height 125mm | equipment weight | t | 12t | |
Turret station | Eight workstations + eight workstations (optional) |