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High precision machining of vertical CNC lathe
Vertical CNC lathes are ideal for high-precision machining of complex parts, especially large and heavy workpieces....
Vertical CNC lathes are ideal for high-precision machining of complex parts, especially large and heavy workpieces. The following are the key elements and technical details of vertical CNC lathes to achieve high-precision machining:
1. Equipment structure and design
Vertical layout: The workpiece of a vertical lathe is installed on a vertical workbench, which helps to utilize gravity, support the stability of the workpiece, and reduce deformation due to the weight of the workpiece.
Rigid structure: The high-quality bed and bracket design of the vertical CNC lathe are made of high-rigidity materials, which can effectively resist vibration and stress generated during the machining process.
2. Spindle system
High-precision spindle: Vertical CNC lathes use high-precision spindle components. These spindles usually have high stability and low friction characteristics to ensure uniform speed and force during the vertical CNC lathe processing process.
Spindle cooling system: Vertical CNC lathes use a cooling system to keep the spindle at a constant temperature to prevent overheating from affecting accuracy.
3. CNC system and software
Advanced CNC system: Vertical CNC lathes adopt high-end CNC systems, such as FANUC, Siemens, etc., which provide precise control and flexible programming options to support complex machining tasks.
Software optimization: Vertical CNC lathes use software for path planning and optimization to reduce mechanical errors and improve processing accuracy and surface finish.
4. Tool system
Automatic tool changing system: The vertical CNC lathe is equipped with an automatic tool changing device, which can quickly and accurately change tools to ensure that the tools are always in optimal working condition.
Multifunctional tools: Vertical CNC lathes use composite tools that can perform multiple processing functions, such as turning, milling, drilling, tapping, etc., to reduce the number of re-clamping of workpieces and improve processing accuracy.
5. Measurement and calibration
Online measurement and feedback: The integrated measurement system of the vertical CNC lathe can monitor the machining quality and dimensions in real time and correct any deviations immediately.
Regular calibration and maintenance: Regular maintenance and precision calibration of vertical CNC lathes ensure long-term maintenance of high precision.
6. Operation and maintenance
Operator training: Ensure that vertical CNC lathe operators receive appropriate training and understand the full capabilities and operating techniques of the machine.
Strict maintenance plan: Regular inspection, lubrication and replacement of worn parts of vertical CNC lathes are the key to maintaining long-term high performance of the equipment.
Vertical CNC lathes Through the above technologies and measures, vertical CNC lathes can achieve high-precision processing and are widely used in aviation, automobiles, mold manufacturing, heavy industry and other fields to process various metal and non-metallic materials. This type of lathe is particularly suitable for machining cylindrical or disk-shaped workpieces whose diameter is greater than their length, providing precise and efficient machining solutions.
Specification | unit | KD800 | Specification | unit | KD800 |
X axis | mm | 450 | Ball screw accuracy | Level C3 | |
Z axis | mm | 500 | Lead screw size | x:φ50 z: φ50 | |
Maximum turning diameter | mm | Φ950 | X motor | 23NM | |
turning diameter | mm | Φ850 | Z motor | 23NM | |
Spindle speed | rpm | 50-300 | Repeatability | mm | ±0.02 |
Spindle motor rated power | Kw | 22 | positioning accuracy | mm | ±0.04 |
Spindle diameter | mm | Φ180 | smallest positioning unit | mm | 0.001 |
Chuck model | hydraulic chuck | Dimensions (approx.) | mm | 3000*2800*2800mm | |
Turret specifications | Turret center height 125mm | equipment weight | t | 12t | |
Turret station | Eight workstations + eight workstations (optional) |