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Vertical CNC lathes for manufacturing drums and hubs usually need to consider the following aspects:...
Vertical CNC lathes for manufacturing drums and hubs usually need to consider the following aspects:
1. Machine tool structure design: Vertical CNC lathes for manufacturing drums and hubs ensure sufficient rigidity and stability. Vertical CNC lathes for manufacturing drums and hubs usually have a sturdy body, stable spindle and worktable, and high-precision guide rail system to ensure processing accuracy and surface quality.
2. CNC system selection: Vertical CNC lathes for manufacturing drums and hubs select suitable CNC systems to achieve precise control of the drum and hub processing process. The CNC system should have flexible programming functions and be able to handle complex processing paths and process requirements.
3. Tool selection: Vertical CNC lathes for manufacturing drums and hubs select suitable tools for processing according to processing characteristics and material properties. For large workpieces such as drums and hubs, specially designed tools such as large-diameter milling cutters or turning tools may be required to improve processing efficiency and quality.
4. Clamping device design: Vertical CNC lathes for manufacturing drums and hubs develop fixtures or fixture systems suitable for clamping drums and hubs to ensure the stable clamping and correct positioning of the workpiece during the processing process to prevent processing errors and workpiece damage.
5. Processing process planning: Develop processing routes and procedures for drums and hubs, including roughing, finishing, hole processing and other processes, as well as the setting of processing parameters such as cutting speed, feed speed, cutting depth, etc.
6. Safety protection design: Vertical CNC lathes for manufacturing drums and hubs design safety protection devices to protect operators from harm during the processing process, such as adding protective covers, safety sensors, etc.
7. Quality control measures: Develop quality control plans, including online detection during the processing process and final quality inspection to ensure that the processed drums and hubs meet the design requirements and customer needs.
8. Equipment maintenance and care: Vertical CNC lathes for manufacturing drums and hubs establish regular maintenance and care plans to keep the vertical CNC lathes in good condition and extend the service life and stability of the equipment.
Through the above measures, the vertical CNC lathe can be effectively used to process drums and hubs, and the quality and production efficiency of the processed products can be ensured.
Specification | unit | KD500 | Specification | unit | KD500 |
X axis | mm | 300 | Turret station | Eight stations + eight stations | |
Z axis | mm | 500 | X-axis rolling linear guide | 3 pieces, width 55mm | |
Maximum turning diameter | mm | Φ650 | Z axis rolling linear guide | 4 pieces, width 55mm | |
turning diameter | mm | Φ500 | cooling motor | W | 450+750 |
turning height | mm | 500 | Pump output | m³/h | 4m³/h |
Spindle speed | rpm | 100-1000 | Repeatability | mm | ±0.003 |
Spindle motor power | Kw | 30 | positioning accuracy | mm | ±0.006 |
Spindle diameter | mm | Φ160 | smallest positioning unit | mm | 0.001 |
Chuck model | hydraulic chuck | Dimensions (approx.) | mm | 2800*2400*2910mm | |
diameter | inch | 15″ | Gross weight (approx.) | kg | 10000 |