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Machining Center Stainless Steel Aluminum Parts Processing
CNC machining centers have a wide range of applications when machining precision stainless steel and aluminum parts....
CNC machining centers have a wide range of applications when machining precision stainless steel and aluminum parts. Here are some of the key steps and considerations typically involved in machining precision stainless steel and aluminum parts on a CNC machining center:
1. Material preparation: Before starting processing in the CNC machining center, make sure that the selected material meets the design requirements and has sufficient size and quality. Precision stainless steel and aluminum generally have good mechanical properties and processing properties, but processing difficulty and cost still need to be considered when selecting materials.
2. Process planning: According to the design requirements and processing characteristics of the CNC machining center parts, formulate an appropriate processing process route. Including cutting technology, clamping scheme, tool selection, cutting parameter settings, etc.
3. CNC programming: The CNC machining center converts the design drawing into a CNC program that can be recognized by the machine tool through CAM software or manual programming. During the programming process of CNC machining center, the rationality of tool path, cutting efficiency and surface quality should be considered.
4. Clamping and fixing: Select the appropriate CNC machining center fixture to firmly clamp the workpiece on the machine tool workbench to ensure that the workpiece will not move or shake during processing, thus ensuring processing accuracy and surface quality.
5. Tool selection: The CNC machining center selects appropriate tools based on the processing material, shape and processing requirements. For stainless steel materials, carbide tools or coated tools are usually used, while for aluminum materials, high-speed steel or tungsten carbide tools are commonly used.
6. Cutting parameter setting: The CNC machining center sets appropriate cutting parameters such as cutting speed, feed speed and cutting depth. For stainless steel materials, CNC machining centers usually need to reduce the cutting speed and feed speed due to their higher hardness, while for aluminum materials, higher cutting speeds and feed speeds can be selected.
7. Processing and debugging: Before formal processing, the CNC machining center conducts processing debugging and sample trial production to check the processing quality and accuracy. The CNC machining center adjusts the processing parameters and technology according to the actual situation.
8. Processing monitoring: During the processing of the CNC machining center, the processing quality, tool wear and machine tool operating status are monitored and inspected, and the tools are adjusted and replaced in a timely manner to maintain processing stability and accuracy.
9. Post-processing: After completion of processing, post-processing work such as cleaning, inspection and surface treatment of parts is carried out to ensure that the parts meet the size and surface quality required by the design.
Through the above steps, CNC machining centers can process precision stainless steel and aluminum parts efficiently and accurately to meet the needs of different industries.
Specifications | unit | VMC1160 | VMC1370 | VMC1580 |
Table size | mm | 1200x600 | 1500x700 | 1700x800 |
Table maximum load | kg | 1000 | 900 | 1500 |
X//Z axis travel | mm | 1100x600x600 | 1300x700x700 | 1500x800x700 |
Distance between spindle centerand column | mm | 650 | 752 | 871 |
Distance between spindle endface and worktable surface | mm | 120-720 | 150-850 | 150-900 |
X//Z Max. feed speed | mm/min | 10000 | 8000 | 10000 |
X//Z Max. Rapid traverse | m/min | 32/32/30 | 20/20/15 | 20/20/16 |
spindle speed | r/min | 8000 | 8000 | 8000 |
spindle taper | type | BT40 | BT40 | BT50 |
Spindle motor power | kW | 11/15 | 11/15 | 15/18 |
X//Z axis servo motor power | kW | 4/4/5 | 4/4/5 | 4.5/4.5/4.5 |
X//Z motor connection | Direct | Direct | Direct | |
X/Y/Z Guide way type | third line | Two lines and one hard line | Two lines and one hard line | |
T slot | mm | 5-18x100 | 5-18x145 | 5-22x145 |
Repeat positioning accuracy | mm | ±0.005 | ±0.005 | ±0.005 |
Tool magazine | disc type | disc type | disc type | |
Tool capacity | 24T | 24T | 24T | |
Maximum tool weight | kg | 8 | 8 | 15 |
MMax. tool length | mm | 300 | 300 | 300 |
Electric capacity | kVA | 18 | 22 | 30 |
Machine dimension(LxWxH) | mm | 3100x2490x2380 | 3600x3000x2700 | 4260x3545x3200 |
Net. weight (about) | kg | 7000 | 11000 | 12000 |