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Vertical machining center high machining
Vertical machining centers play an important role in the field of high-precision machining....
Vertical machining centers play an important role in the field of high-precision machining. The following are key aspects and considerations when performing high-precision machining on a vertical machining center:
1. Machine tool selection: Choose a vertical machining center with high rigidity and stability. Such machine tools can provide better vibration suppression capabilities and help maintain processing accuracy.
2. High-precision cutting tools: Vertical machining centers use high-quality, high-precision cutting tools, such as micro-diameter cutting tools, high-speed steel or carbide cutting tools. The choice of tool directly affects the machining accuracy and surface quality.
3. Cutting parameter optimization: The vertical machining center accurately optimizes cutting parameters, including cutting speed, feed speed, cutting depth and cutting width, etc. This helps maximize machining accuracy and surface quality.
4. High-precision fixtures: The vertical machining center uses specially designed high-precision fixtures to ensure the stability and accuracy of the workpieces in the vertical machining center during processing. Vertical machining center fixtures should be designed taking into account the shape and processing needs of the workpiece to minimize deformation and vibration.
5. CNC programming optimization: Optimize CNC programs through vertical machining centers to minimize pauses during the cutting process and unnecessary movements of the cutting trajectory. Carefully designed CNC programs can improve processing efficiency and accuracy.
6. Calibration before and after processing: Calibrate and adjust the machine tool before starting processing and after processing to ensure the geometric accuracy and motion accuracy of the vertical machining center. This ensures stability and consistency during the machining process of the vertical machining center.
7. Real-time monitoring and adjustment: The vertical machining center monitors the processing status in real time during the processing, including cutting force, temperature, vibration and other parameters. The vertical machining center adjusts cutting parameters and processes in a timely manner based on monitoring results to ensure processing accuracy and surface quality.
8. Post-processing and inspection: After the vertical machining center is completed, strict quality inspection and measurement are carried out to ensure that the vertical machining center parts meet the design requirements for accuracy and surface quality. Surface preparation and trimming is performed when necessary to meet customer needs.
Through the above measures, the vertical machining center can achieve high-precision processing and meet the application fields of vertical machining centers that require high parts accuracy, such as aerospace, automotive industry, machinery manufacturing, etc.
Specifications | unit | VMC650 | VMC855 | VMC1050 |
Table size | mm | 900x400 | 1000x550 | 1000x530 |
Table maximum load | kg | 350 | 500 | 600 |
X//Z axis travel | mm | 650x400x500 | 800x550x550 | 1000x500x600 |
Distance between spindle centerand column | mm | 476 | 590 | 580 |
Distance between spindle endface and worktable surface | mm | 100-600 | 120-670 | 140-740 |
X//Z Max. feed speed | mm/min | 10000 | 10000 | 10000 |
X//Z Max. Rapid traverse | m/min | 32/32/30 | 32/32/30 | 32/32/24 |
spindle speed | r/min | 8000 | 8000 | 8000 |
spindle taper | type | BT40 | BT40 | BT40 |
Spindle motor power | kW | 5.5/7.5 | 7.5/11 | 7.5/11 |
X//Z axis servo motor power | kW | 2.6/2.6/2.8 | 3.9/3.9/3.6 | 3.9/3.9/3.6 |
X//Z motor connection | Direct | Direct | Direct | |
X/Y/Z Guide way type | Line rail | Line rail | Line rail | |
T slot | mm | 3-18x125 | 5-18x90 | 5-18x90 |
Repeat positioning accuracy | mm | ±0.004 | ±0.004 | ±0.004 |
Tool magazine | Hat type/disc type | disc type | disc type | |
Tool capacity | 16T/16T | 24T | 24T | |
Maximum tool weight | kg | 7 | 8 | 8 |
MMax. tool length | mm | 250/300 | 300 | 250/300 |
Electric capacity | kVA | 10 | 15 | 15 |
Machine dimension(LxWxH) | mm | 2300x2000x2300 | 2600x2380x2700 | 3200x2420x2400 |
Net. weight (about) | kg | 4500 | 5000 | 6000 |